The kit does not alter the original five gears at all, and simply adds a new longer sixth gear that lowers the engine's revs by 400-550rpm at 130km/h (depending on the 'box), lowering fuel consumption and C02 emissions in the process. As above, you always to remove and disassemble the gearbox if you wishĬzech Republic tuning house EuroTuning has just developed a kit that allows you to add a sixth gear to your five-speed 'box. Installation is straightforward, and relatively uncomplicated for most experienced workshops, and also within the capability of many do-it-yourselfers. Customers generally come in the morning and leave in the afternoon with their 6-speed gearbox. The replacement is carried out through the hole where the selector shaft mechanism normally resides.įWD chassis vehicles can generally be installed in a short time - anywhere from 3 to 5 hours, and VW T4 transporter closer to 6-7 hours (the access is more difficult) depending on experience. It is similar to a "laparoscopic operation". Remove any equipment (battery, air filter, charge piping etc.) to create an access from top, then the kit can be installed. This procedure is detailed in the kit instructions, but it is highly recommended to study the instructions thoroughly to understand the gearbox's construction and how the kit can be installed without gearbox removal.īriefly, Just remove the left front wheel, remove and splash shields, (bend out of the way slightly for B4 Passat chassis). However, the kit has been engineered to that it can also be installed without removing the gearbox from the vehicle. All modifications are kept within the gearbox, all other parts (selector box, selector cables) do not require any modification.Īnyone comfortable with automotive tools and maintenance can install the kit via a more traditional method of removing the gearbox from the vehicle, dismantling and fitting the kit, then re-fitting the gearbox to the vehicle. Fitting the kit does not require any modifications to the gearbox housing, the new gears are fully synchronized, precision machined and operate as silently as the original gears. The shifting mechanisms and shift pattern configuration remain the same with the exception of the added 6th gear. The modified 6-speed gearbox with the new cover is only by 45 mm longer than the standard 5-speed gearbox. The fitting of a 6th gear is possible thanks to the original design of extension shafts, 5th and 6th gears and a new gearbox endcover. Using our precision engineered parts kit, we are able to add the 6th gear to the classical VW 5-speed gearbox. Our kit makes it possible to add 6th gear to your 02A or 02J as equipped in VW transverse engined vehicles. We have more than 10 years of experience with these modifications. Our company manufactures conversion kits to convert your existing 5-speed VW gearbox into a 6-speed.
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